The electronics industry is experiencing a cold spell. In the context of the consumer crisis, PCB circuit board manufacturers are facing huge challenges. How do PCB manufacturers respond? It has become a big stone in the minds of many practitioners. In fact, crises often coexist. Circuit board companies can help new growth through intelligent automation and energy-saving transformation and upgrading of workshop production lines, reduce the pressure of intensive labor costs, reduce costs and increase efficiency, and turn crises into opportunities. This article explains to you how the PCB manufacturing industry can use intelligent automation and energy-saving equipment transformation to improve production efficiency and reduce costs, thereby gaining competitive advantages and growth opportunities in the electronic consumer market.
Intelligent automation equipment is an important part of modern manufacturing. By introducing intelligent automation equipment, PCB circuit board manufacturers can automatically complete various tasks on the production line, improve production efficiency and reduce labor costs. For example, the fully automatic solder mask three-machine continuous printing production line developed by Xin Jinhui cleverly connects the PCB plug hole process, the solder mask screen printing process, and the screen printing baking and drying process to achieve one-stop intelligent and fully automatic production. The production line consists of 1 1 set of intelligent pressure plugging machines, 1 set of automatic ink leveling machine (excess ink in PCB plug holes will stick flat), 2 sets of intelligent fully automatic (solder mask printing on side A and B of circuit board), 1 automatic turning machine (responsible for After the solder mask screen printing on side A is completed, turn the board over and carry out solder mask printing on side B) and a screen printing oven. The entire production line is customized and developed by Xin Jinhui for customers, which can save 5 to 7 people in labor, greatly reducing the waste of manual operation and adjustment of the machine, and shortening the material switching time to 3 to 5 minutes, which is more effective than similar equipment. The daily production capacity is 1,000~2,000 PCB boards. The entire line adopts the world’s top electrical hardware configuration combined with self-developed software system algorithms. It is accurate, efficient and stable, and has been widely praised and praised by many of the top 100 PCB enterprise customers.
The electronics industry is experiencing a cold spell. How do PCB manufacturers respond? Intelligent automatic energy-saving transformation and upgrading help new growth. Energy-saving equipment is another important transformation direction. Choose energy-efficient equipment, such as using energy-saving equipment, to reduce energy consumption. As a leader in PCB circuit board screen printing ovens, Xin Jinhui saves energy up to 35%. The patented energy-saving heating system, air transport system, and insulation system are combined with intelligent frequency conversion temperature control technology to fully utilize energy utilization efficiency through high speed, thus saving energy. If matched Xinjinhui’s intelligent pressure plugging machine can also significantly shorten the baking time, and the profits of PCB manufacturers have soared.
In addition to introducing intelligent automation and energy-saving equipment, optimizing the layout of the production line is also very important. Replan the production line layout to make it more reasonable and efficient. For example, optimizing material transmission paths, reducing transmission distance and time, and reducing logistics costs. In addition, optimizing the production line layout can also improve the maintainability and operability of the production process, thereby improving production efficiency.
In addition to the transformation of hardware equipment, strengthening production management is also very important. By introducing advanced production management systems, the production process is monitored and adjusted in real time to ensure production efficiency and product quality. For example, a production execution system is used to track and control production plans, production progress and production data throughout the process, thereby improving production efficiency and product quality.
Finally, expanding the market is also very important. Find new market opportunities and expand new customer groups and sales channels during the crisis. For example, developing emerging markets, providing customized products, etc.
In short, under the electronic consumption crisis, PCB circuit board manufacturers can reduce costs and increase efficiency through the transformation of Xinjinhui intelligent automated PCB screen printing machines, pressure plugging machines and energy-saving tunnel oven ovens mentioned above, and turn the crisis into a new one. In addition to the machine, we should always maintain the market competitiveness of process technology, production efficiency, and excellent quality, pay attention to the new requirements put forward by the development trend of electronic products for PCB circuit boards, and pay attention to the new equipment, new technologies, and new processes of PCB circuit board production. As a powerful manufacturer of PCB-specific intelligent automation and energy-saving equipment for 20 years, Xinjinhui not only has strong R&D and manufacturing capabilities, but also has forward-looking technical vision. It has in-depth strategic technical cooperation with many PCB listed companies and has always been at the forefront of the times. , welcome to follow Xin Jinhui’s official account to get first-hand technology news in the industry.
Post time: Apr-01-2024